Tag Archives: off road truck stuff

fj cruiser toyo open country MT tire flexing

Sick Suspension

4wd toyota owner Nov Dec 09 coverSick is how 4WD Toyota Owner described our FJ Cruiser and the Total Chaos 2″ long travel kit after they published our article on the install Metal Tech did for us a while back…  If you liked the on-line Total Chaos 2″ Long Travel Install video and story, you’ll love this article.

While we didn’t make the cover this time, we did manage to get an incredible picture, taken by Dwon Guvenir from Oregon Photo Safaris: Photography Training Oregon Geotoursim, published that really shows off the rig.

Be sure to pick up a copy of the magazine’s November / December issue on news stands now and let us know what you think.

amsoil products for fj cruiser

Oil Can Betty…

amsoil engine oil change suppliesOne of our off-road adventure friends, Beau Jaramillo, from Amsoil, sent us a care package that included:

  • Ea Oil Filters
  • Signature Series 0W-30 100% Synthetic Motor Oil
  • Ea Air Filters
  • Engine Flush
  • Severe Gear 75W-90
  • Series 2000 Synthetic Racing Grease

With the Rubicon off-road adventure coming up, this was the perfect time to change the oil.  Engine oil has the primary functions of lubricating and cooling the inside of the engine, and plays a major role in maintaining the engine in proper working order.  Changing the engine oil on the FJ Cruiser is an easy maintenance activity that will extend the life of your rig’s engine more than just about anything else you can do.

What will you need to change your oil:

  • 5.5 quarts Oil
  • Oil filteradding amsoil engine flush
  • Oil plug gasket
  • 14mm socket
  • Oil filter wrench
  • Oil drain bucket
  • Empty soup can (tomato is my favorite)
  • Engine flush (optional)
  • Latex gloves (recommended)

Since the rig’s odometer reads over 50K we decided to clean the engine from the inside out with Amsoil’s Engine Flush.  It doesn’t get much easier than this; just pore the contents into the engine and let the rig idle for 15 to 20 minutes.  Than change out the oil as normal.

draining fj cruiser engine oilIt is best to change the oil when the engine is warm.  This will help suspend the muck in the oil and allow everything to flow out smoothly.  This also means you need to be careful since everything is hot.

The first step is to remove the oil drain plug (fancy name for a bolt and gasket) with a 14 mm socket.   Be sure to have your oil bucket ready and a couple pieces of cardboard under everything will keep the mess to a minimum.  After the oil starts flowing is a good time to take a break…  come’on you’ve been working hard and the oil will take a while to completely drain.

fj cruiser oil filter removalWhen the oil is coming out in only drips, remove the oil filter.  The oil filter may still contain old dirty oil that will run out when you remove it and this is where that soup can comes into play.  Hold the soup can under the oil filter assembly to catch the oil that flows out. The assembly has a little tube that allows for you to hook up a hose and drain the out flow to your oil catch bucket, but a old soup can held in place works too.

STOP…  get back under the rig now and using a new oil plug gasket, put the oil drain plug back into the oil pan (Toyota recommends 30 ft / lbsf torque for the oil drain plug).   You really don’t want all that fresh oil running down the driveway.

adding amsoil to fj cruiser engineWith the new oil filter in hand, take a dab of fresh motor oil and wipe it lightly on the oil filter’s rubber ring seal.  Screw the new oil filter onto the union (fancy name for the hollow tube the oil filter attaches to) by hand.  Be careful not to get the oil filter cross threaded on the union.  This is a good time to wipe down any oil that may have spilled and double check that the oil drain plug is in place.

The Toyota owners manual will tell you the oil capacity is five and one half quarts, that’s 5.2 liters to you and me.  Now depending on your aim you may want to use a funnel to minimize the mess when poring the motor oil into the oil fill spout.  Toyota recommends SAE 5W-30  weight motor oil.  Thanks to Beau we upgraded with AMSOIL Signature Series 0W-30 100% Synthetic Motor Oil.   AMSOIL Signature Series claims an extended life with recommended changes at:fj cruiser dip stick check

  • Normal Service (personal vehicles frequently traveling greater than 10 miles (16km) at a time and not operating under severe service) – Up to 35,000 miles or one year, whichever comes first
  • Severe Service (turbo or supercharged vehicles, commercial or fleet vehicles, extensive engine idling, first and subsequent use of AMSOIL in vehicles with over 100,000 miles, daily short trip driving less than 10 miles (16km), frequent towing, plowing, hauling or dusty condition driving) – Up to 17,500 miles or one year, whichever comes first

Once you pour in the 5.5 quarts of oil and replace the filler spout cap, start the engine and allow the rig to idle for a minute, than turn off the rig and check the engine oil level.  The correct way to check the oil level is to park the rig on level ground, allow it to sit for a minute, remove the dip stick, wipe the dip stick off with a clean rag and re-insert it as far as it will go.  Pull out the dip stick and read the oil level.how to read engine oil dip stick

The final thing to check is for any drips coming from the oil drain plug or oil filter.  It’s not likely but a second look is well worth it.

When changing your own oil, don’t forget to check the other fluid levels (brake, power steering and coolant)  and top off the windshield washer fluid.  This is also the time to change the engine’s air filter and check your tires’ air pressure.

white 2010 toyota trail teams fj cruiser

Toyota ’10 Model Year FJ Cruiser

There appears to be an encore year for Toyota’s flagship off-road truck, the FJ Cruiser.  Rumors of its death may have been premature as Toyota releases it’s “What’s New ’10 Model Year” lineup notes. And would you believe it… the FJ Cruiser is in the line up.

With more horse power, little better gas mileage and a Trail Team Special Edition the 2010 FJ Cruiser looks to continue the rugged off road capabilities that made the legendary Land Cruiser lineup one of Toyota’s best.

But the news is not all daisies and love. The iconic Voodoo Blue color scheme is being retired. And while the Voodoo Blue color makes the rig look like Papa Smurf, it has always been one my favorites, always stands out in a crowd. It will be replaced with Army Green for ’10.

And although we have to say bye bye voodoo, we are pleased that the Toyota FJ Cruiser appears to hold favor with off road enthusiasts, SUV consumers and Toyota alike.  Who knows we could learn to like Army Green!

You can read more on the FJ Cruiser and a few other Toyota rigs in the Toyota ’10 Model Year Lineup notes.  W can neither confirm nor deny the existence of the Toyota lineup notes for this model year… however we can confirm that 2014 is slated as the last model year for the iconic FJ Cruiser.

fish out of water

Big Breath, Hold It… Hold It…

fj cruiser air filtersOk, Let it out…  and breath.  How to change your Toyota FJ Cruiser’s engine and cabin air filter.

Here are the filters needed:

When your FJ Cruiser can’t draw in the fresh air it needs, your engine runs less efficiently, gas mileage plummets and horse power evaporates.

The easiest way keep your engine running at peak performance is to regularly check the air filter and change it when it becomes filled with dirt and debris.

Depending on where you live, how you drive and where you take your rig off-road, your maintenance schedule including the engine’s air filter can change.  At a minimum, the air filter should be checked with every oil change and replaced (or cleaned if its a reusable filter) every 8000 miles.

The lessor known and often over looked cabin filter should also be replaced.  A dirty cabin filter can contribute to the pollution circulating inside the rig and place an unneeded stress on the air condition unit which may work over time trying to cool the interior.

Luckily for FJC owners, the factory engine and cabin air filters on the FJ Cruiser are one of the easiest maintenance items to perform.  Each takes only a couple of minutes and with a little on-line shopping, an FJ Cruiser engine air filter can cost less than $15.fj cruiser engine air filter clips

Starting with the engine’s air filter the steps are:

  1. Lift the hood, locating the air filter housing and the two clips that hold it in place.
  2. Flip the two clips open releasing the air filter housing and allowing you to pull it away from the engine and exposing the air filter inside.fj cruiser engine air filter in air box
  3. The filter, although fitting snugly inside the housing, lifts directly out.
  4. After pulling out the old dirty filter, simply drop in the new clean one into the housing.
  5. slide the housing back into place and re-secure the clips holding the air filter housing to the engine.

That’s it. Your done.  Really…  Two minutes tops and your engine will thank you, it can now pull in all the air it needs to achieve the most effective air fuel mixture creating the combustion that will power the rig at peak performance.fj cruiser glove box stopper locations

Now that you mastered the engine air filer and are on a roll it is time to move to the interior.

  1. The FJ Cruiser cabin air filter is hidden behind the glove box. Remove the glove box by unclipping the hinge pin and than pressing in on the sides of the glove box as it lowers down past the stoppers.fj cruiser cabin air filter compartment
  2. The cabin air filter is inside the fan housing that is now exposed.  By pressing the two clips on the face of the fan housing will you can remove the filter tray.
  3. Remove the old filter from the tray and replace it with the new one.  The filter is flexible and will slide under the retaining clips on the tray.new fj cruiser cabin air filter
  4. Place the filter tray back into the fan housing
  5. Replace the glove box.

That is all there is too changing the cabin air filter.  And depending on how dirty the filter was, you should notice an improvement in the air flow the next time its hot and you need turn on the AC.

You can also save money by making your own cabin air filter.

fj cruiser walker evens beadlock wheels dirt road

The Wheels On The Rig Go Round And Round

new walker evens beadlock wheelsYup, I’m talking beadlock wheels.  IHRA Pro Stock cars, CORR trophy trucks and vertical wall scaling rock crawlers all use them.  But how exactly do they work and what does it take to install them.

When an IHRA Pro Stock car travels down the quarter-mile in under eight seconds or an off-road truck airs down real low certain physics take over causing a tire to loose its grip on the wheel often resulting in the tire falling right off the rim.  Beadlocks over come this physics problem with a separate ring bolted to the wheel, holding the tire tightly in place.  Air pressure is replaced by bolt torque to hold the wheel on tight… in less than ideal conditions.

When it comes to beadlock wheels you’ll need to choose a manufactured wheel or cut up a steel wheel and build your own.  For our rig we decided to go with Walker Evens 17″ beadlock wheels.  Born out of desert racing, with 30 years of off-road racing experience, and more than 140 off-road racing victories we figured Walker Evens knows a thing or two about wheels.  The Walker Evens beadlocks are cut from cast aluminum rated at 3,800 lbs with grade 8 bolts and holes for valve stems that have been set back out of harms way.  Walker Evens beadlock wheels are cut to order and available with custom back spacing.  We opted for a 3.75″ back spacing.pile of old wheels and tires

The items required to mount the tires onto our beadlocks and balance them isn’t a long list but requires a couple of inexpensive specialized tool:

  • Valve stem tool
  • Valve core tool
  • Torque wrench
  • 1/2” Socket
  • 19mm and 21mm Socket (lugs)
  • Ratchet strap
  • Air source
  • Rubber mallet
  • Valve Stems (.453 rim hole, 1 ¼” long)
  • 8 ounces  per tire of Dyna Beads in easy open bag (how to balance off-road tires with Dyna Beads)
  • Valve core w/ filter (keeps Dyna Beads out of the valve stem)
  • New lug nutstire on walker evens beadlock wheel

This mod is about as hard as changing a tire on the difficult scale but it is time consuming.  Plan for about one hour per tire, bring a stool.

  1. In our case step one… get the tires off the old stock rims.  You pull the valve stem core to empty the tire and use a hi-lift to push the tire off the wheel.  We punked out and took them down to Les Schwab, paid the $4 per tire and called it good.  After all this is how to mount tires on beadlocks, not how to take tires off a stock rim.
  2. Grab one of the new valve stems and using the valve core tool, remove the core than insert the new core fitted with the filter.  This step ensures the beads we will use to balance the tire don’t clump up in the valve stem. The core simply screws in and out.
  3. Insert the valve stem through the wheel and using the valve stem tool, pull the valve stem through until it seats in the wheel.
  4. Place your wheel flat on the ground and work the tire’s inner bead over the wheel.  Sounds simple enough doesn’t it.  This involves setting one side of the tire’s bead over the lip and than hurling yourself through the air and landing on the tire forcing the remainder of the tire over the wheel’s lip…  This may take a couple of times… and it isn’t pretty.torque bolts on beadlock wheels
  5. Now that tire is on the wheel, open the bag of Dyna Beads and place the beads, bag and all, inside the tire…  that is all there is too it.
  6. Stop!  Are you sure the valve stem is inserted? Are the Dyna Beads in side? You really don’t want to find you forgot to insert them after you’ve bolted up the ring…  It could happen.
  7. Take your rubber mallet and knock the outer tire bead onto the lip the wheel so it sits on the wheel snugly and the locker ring will fit on top.
  8. Place the locker ring on the wheel and hand tighten all 24 the bolts. Use a crisscross pattern and ensure you don’t cross thread any of the bolts.ratchet strap to set tire bead
  9. Grab your torque wrench and start tightening the bolts in a circular pattern.  Walker Evens recommends first torquing the bolts to 10 ft/lbs than 15 ft/lbs and finally 18-20 ft/lbs.  Get comfortable this is going to take awhile.  My advice here is to really chase the bolts around at the 10 ft/lbs setting until they all are torqued…  It will take going round and round and round… and around but the work here pays off on the next two setting which will torque up much more quickly.  No matter how you do this, it is going to take time…  I’ve had dates that took less time than it took to get all 24 bolts torqued up correctly.
  10. Ever wonder how to re-inflate a tire if you roll a bead on the trail? Well here is your chance to practice. Take a ratchet strap, wrap it around the tire and tighten it down.  You will have a large gap between the back of the wheel and the tire bead but the tire should be pressing down against the wheel. Using your air source begin to air up the tire normally.  Caution! Unless you have a crush on a doctor or nurse at the emergency room and want a reason to visit them, keep your fingers out of that gap between the tire anddifferent lug nuts on scale wheel. As you inflate the tire, it will slide out closing the gap between the wheel and tire.  You will get a loud pop when the tire bead finally seats itself on the wheel.  When tire does seat itself, stop inflating, remove the ratchet strap and finish airing up to the tire manufactures recommended setting.
  11. Rinse and repeat for the rest of the wheels.

When you select your wheels, check which type of lug nut is required.  Our stock FJC wheels used a flat mag style lug nut and bushing.  The Walker Evens require a cone style lug nut…  of course.  We opted for the titanium colored aluminum voodoo blue fj cruiser walker evens beadlock wheelsracing lug nuts from Gorilla Automotive.  They are strong, super light and high on cool factor.

With the tires mounted and balances, it was simply a matter getting them onto the rig.  Since you have the torque wrench out be sure to use it…  According to the Toyota manual, lug nut should be torqued to 85 ft/lbs.

After care:

  • After 25 miles, re-torque all your lug nutstoyota fj cruiser metal tech tube bumper total chaos long travel
  • Walker Evens says to re-torque the beadlock ring bolts every other week for the next six months.  No one said cool was maintenance free.

With the extra back spacing and our 2″ long travel kit our rig’s front stance is now 82″ wide…  great for stable speed, bomb down desert roads and play in the off camber stuff…  not so much for squeezing through gate keeps.  Every thing is a trade off…

sliver fj cruiser driving rubicon trail

Get The Lead Out (it is all about balance)

dyna beads ez open bag of wheel balancing beadsNo more shakes and shimmies, better gas mileage and longer tire life what’s not to like…

Spinning tires wobble if they’re not perfectly balanced.  To avoid having your off-road truck shimmy and shake while bombing down the back roads, usually means taping lead weights on the sides of the wheel until a bubble level reads top dead center.  The trouble with lead weights is that they are difficult to  place exactly right, they can fall off on an off-road adventure when wheels and rocks meet.  Additionally as the tire wears the weights are no longer in the right spot. Heavy mud terrain tires require a lot of weight in order to achieve balance.

We recently installed our Toyo Open Country M/T on new beadlock wheels and instead of the usual lead weights we decided on tiny high-density ceramic Dyna Beads from Innovative Balancing…  So how can a few ounces of tiny ceramic beads balance a 75 lbs tire?  Well for those of you who where eating pizza in Mr. Hand’s physics class when he covered centrifugal force, here is how the tiny beads dynamically balance a spinning tire:how centrifugal force works to balance tire

  1. beads are placed inside the tire (big space filled with air…  not inside the rubber…  just want to be clear) and sit at the bottom tire when the rig is at rest
  2. as the rig begins to move the wheel starts to roll and centrifugal force distributes the beads all around
  3. every time a heavy spot on the tire goes up on the rotation it pushes the beads down and away from the heavy portion of the tire
  4. quickly the oscillation frequency reduces and the beads move less and less
  5. when the wheel achieves perfect balance centrifugal force holds all the beads in place

These little beads will work on 18 wheelers, RVs, trucks, cars, motorcycles.  If it has wheels, the laws of physics hold true… Ok that’s enough but this will be on the test.

Checking the charts, our 295/70R17 E rated tires required between 6 and 8 ounces of Dyna Beads for each tire. Innovative Balancing sells pre measured bags so we order up a bunch of 8 ounce bags.  The beads themselves come in two sizes, standard and bigger…  we went with the standard size since they offer a couple of installation options but you do need to install their filtered valve stem core.

Since we were mount tires onto new wheels, once the tire was on the wheel we place one 8 ounce EZ Open bag of beads inside the tire cavity and than set the tire and aired up…  yeah that is it.  The EZ Open Bag is designed to open and release the beads the first time the wheel starts to spin.  Your other option is to remove the valve stem core and pore the beads in.  A clear plastic break-bleed hose works well  to guide the beads into the valve stem or you can buy Innovative Balance’s applicator (little bottle w/ clear plastic hose).  Just keep tapping the hose and valve stem  (or tape a pocket rocket to the valve stem) to keep the beads flowing.

tire valve stem coreRegardless of how the beads get in, you will want to install a new filtered valve stem core, unless you have a tire pressure monitoring system(TPMS), to keep the beads from clumping in the valve stem.  If you do have a TPMS, Innovative Balance said the TPMS will block out the beads without a filtered valve stem core…  but it also means you wont be poring the beads down the core…  You win some you loose some.

One safety tip from the Dyna Bead guys…  if you use tire bead soap avoid getting any inside the tire or on the Dyna Beads.  We did not use any tire soap so no worries.

So the million dollar question is…  do they work?  We took the rig out on the highway to see if there was any wobble.  We did not notice any wobble or shaking as we drove the back roads tooling along at 35 mph, starting out or stopping.  And at 70 mph the ride was smooth as a Ken Doll.  Not a jitter or shimmy from the steering wheel as we sailed down I5.  Big heavy tires are notoriously difficult to keep in balance sending them into a death spiral – Tire out of balance leads to uneven wear which leads to the tire becoming more out of balance, leading to more wear…  These beads dynamically balance the tire each and every time reducing wear, increasing mileage and ensuring a smooth ride.

So the next time Boy ask “when am I ever going to use physics in the real world”…  I have the answer and a smooth ride.

Update: after tens of thousands of miles and a second set of tires using the Dyna Beads we can tell you that we are very pleased with performance and will continue to use them to balance tires for our off-road adventure truck.

fj cruiser dash pod console

15 minute Gadget Wire-Up

garmin car GPS kitI love all the gadgets available these days that make getting to your off-road adventure a breeze.  But I hate wires dangling all over, getting in the way and generally creating a big spaghetti mess. Sure you can hard wire the gizmo into your rig’s electrical but than you can’t easily move it to another rig and you still have to route the wires.  So to satisfy my love hate relationship with gadgets and keep it simple I came up with the 15 minute GPS gadget wire-up.fj cruiser grab handle screw access

Although I performed this mod using a Garmin nav which is stuck to the windshield, it will work with most dash or windshield mounted gadgets.

States have numerous rules of the road and one law that many states have adopted is the placement of a windshield attached gadget.  The nav unit needs to be placed in the  lower corner of the windshield (check your state’s regulations).  So in order to keep us out of trouble and allow my navigator quick access, I choose the lower passenger side but this mod will work equally well on the drivers side.

In order to run the power from the GPS  to the auxiliary fj cruiser inner apillar pannel removedpower supply down on the console, we are going to run the power cable under dash, behind the glove box and up to the power source.  This simple mod will require a 10mm socket, a small flat screw driver, a couple of zip ties and 15 minutes.

Use a thin piece of ridged plastic (a popsicle stick or small screw driver will also work) to remove the bolt cover on the “oh my god” handle on the A-pillar.  Slide the screw driver  between the top of the cover and the handle pressing downward a little as it slides in.  After both covers are off, remove the two 10mm bolts holding the handle to the A pillar.

With the handle removed, the A pillar cover is held in fj cruiser glove box stopper locationsplace with two small plastic snaps.  Gently pull the inside cover away from the A pillar.  The snaps will release their grip allowing you to remove it and gain access to the dash.

Now that the top is exposed, we move on to the glove box.  The FJ  Cruiser’s glove box is held in place with a single hinge pin and two stoppers.  Open the glove box and slide off the hinge pin which is attached to the glove box power to garmin gpson the right side.  After sliding off the hinge pin, press on the outside of the glove box’s sides, pushing inward, to allow the stoppers to come forward.  The bottom of the glove box is attached with an open hinge design and you can easily lift it out.  You should now have clear access to route your power code.

Run your power cord down from the top of cigarette lighter power adapterthe dash and over to the console zip tying it to keep the cord out of the way and in place.   Since we also use the auxiliary power outlet  to charge up the iPod we added a splitter to keep the power flowing to the GPS nav as well as any other gadget we might have on board.  To keep things simple we slide the power cord between the front console cover and floor covering rather than than removing console.  Remember we wanted to keep this simple and easy.garmin power cable through fj cruiser dash

After the cord is in place give the nav a quick power test to ensure power is flowing freely, before buttoning everything back up.  To put your FJ Cruiser back together, reverse the process, setting the glove box in place followed by snapping in the inside cover of the A-pillar and than bolting up the “oh my god” handle.

garmin car gps fj cruiser winshield mountedThis mod is not going to make you go faster, ride higher or improve your gas mileage but it will keep the power cords out of the way, lend to a neat clean appearance and allow you to worry less about anything getting hung up on your power cords.  Best of all…  the GPS nav is easy to see while still keeping an eye on the road as we find our way to our next off-road adventure.

CB Talk For Your Off-Road Adventure

fj cruisers colorado trailsEvery once in a while we get to share advice from real experts.  This time, Andrew Youderian from Right Channel CB Radios helped to explain some of the basic components that make up a complete CB package for off-road communication.  So give this a read and don’t hesitate to let Andrew know you appreciate his contribution…

While the CB radio remains the most popular method for vehicle-to-vehicle communication on the trail, assembling a off-road CB system can seem complex.  The vast array of available radios, antennas and mounting solutions can cause confusion and uncertainty for those unfamiliar with CBs.  Fortunately, CB systems are simple and assembling a complete off-road installation is straightforward if you understand a few key principles.

cb antenna flexableCB Antenna

While there are lots of different types of CB antennas, fiberglass antennas are usually the best choice for off-road vehicles.  They generally are the most durable, provide the most mounting flexibility and are affordable.  When selecting a fiberglass antenna, you’ll want to consider:

  • Length:  The longer the antenna, the better performance you’ll receive.  A 3’ to 4’ length is generally recommended.  You want to make sure that, at a minimum, the top of the antenna is slightly above the roof-line of the rig.
  • Flexibility:  You want to make sure your antenna can survive a few hard shots on the trail;  breaking an antenna half-way through an off-road adventure is no fun.  It’s smart to get a flexible antenna (which are marketed as such), or to add a spring to a stiffer antenna to provide flexibility and prevent breakage.
  • Type:  The Wilson FLEX and Firestik FS are two of the most popular off-road antennas available.  The Wilson is ideal if you want a really flexible antenna, and the Firestik is the better option if you want the best possible performance.  While there are other quality antennas available, these two are very popular and are highly recommended.

uniden cb radioCB Radio

When picking a radio, the most important thing to remember is that all CB radios are limited to 4 watts of transmission power by the FCC.  This means that all CB models will transmit at the same range, everything else equal.  Picking a radio really comes down to deciding which bells and whistles you want.  The good news is that it’s possible to get a basic, bare-bones radio for around $50 that will transmit just as well as a high-end $150 unit.

So what should you consider when picking a radio?  Space is at a premium in most 4×4 off-road rigs and you should strongly consider size when picking a radio.  Also, you’ll want to consider durability and reputation.  Cobra and Uniden are two well respected manufacturers to consider.  Specifically, the Uniden 510/520 series and the Cobra 75 models are extremely popular with off-road drivers due to their compact size and reputation for reliability.

You’ll also want to consider getting your radio “Peaked and Tuned”.  With this upgrade, a CB shop will adjust your radio’s output power up, generally to between 8-14 watts, increasing the transmission range of your CB.  Is this a necessary upgrade?  It really depends on how you’ll be using your radio.  If you plan to talk to other vehicles in your caravan on the trail, it’s not necessary.  A “stock” CB with a 3’ fiberglass antenna should have no problems talking a mile up and down the trail.  However, if you want additional range for your CB and increased performance when the terrain gets tight and varied, a “peak and tune” will give you 2x to 3x the range of a stock radio. Just remember this is not in line with the FCC rules.

fj cruiser bandimountMounting Hardware

Deciding on a CB antenna mount is often the most difficult decision people make when selecting new equipment.  As fiberglass antennas make use of a standard 3/8 x 24 inch thread, they are compatible with a wide variety of different mounts.  When considering a mount and mounting location, you want to ensure that:

  • The mount allows the antenna to be at or above the roof-line
  • The mount is made from high quality materials (stainless steel, powder coat, etc)
  • The mount is well grounded

For FJ Cruiser owners, the most convenient and popular way to mount a CB antenna is to use the Bandi Mount.  A proprietary mount created by a member of  FJCruiserForums (blue forums), the Bandi Mount allows FJ owners to install a CB antenna using the rear door hinge – no drilling required.

Other popular mounting options include “L” brackets that allow mounting on the bumper and vertical vehicle surfaces, as well as hood channel mounts which make it easy to install a CB antenna along the vehicle’s hood.

When purchasing coax cable to connect the antenna mount and the radio, make sure to buy from a quality manufacturer such as Belden or Firestik.  Cheap coax cable can be poorly manufactured, resulting in premature failure and/or sub-par system performance.

Final Thoughts

Once you finally get everything installed, make sure to tune your CB antenna before use.  Not to be confused with a radio “peak and tune”, antenna tuning makes use of a SWR meter to adjust your CB antenna for peak performance on your specific vehicle.  Most antennas will included detailed tuning instructions on the packaging.

Make sure to purchase quality components and choose a suitable mounting location and you should enjoy years of trouble-free CB operation on the 4×4 trail.

Video instructions for installing Cobra 75 wx st CB Radio install FJ Cruiser.

fj cruiser rock crawling rubicon trail

Asking The Right Question FJ Cruiser Lift Kits

voodoo blue fj cruiser rock pile tillamook forestSeems like a reoccurring question I hear from new FJ Cruiser guys is “What lift should I get”?  Not that I’m an expert on all the lifts available but I thought it was time to address this question in a bit more public forum.

The question is not necessarily wrong, but it is incomplete.  The question should be  “What lift should I get for my style of off-road adventures…  I enjoy wheeling my rig… in the sand, on 4×4 trails, crawling up gnarly boulders, racing down desert roads, or just looking good on the street”.  The best lift for one style of wheeling is not necessarily the best for another style.  And as the saying goes one man’s garbage is another man’s gold, it all depends on what you’re planning to do with your rig, what your after and your budget.  Don’t worry if others tell you how they think you should enjoy you’re rig… Consider what will make you happy.

First of all, lifting your truck does not increase ground clearance.  A lift provides more room for larger (taller) tires.  Larger tires provide the increased ground clearance.

Second lift kits for the Toyota FJ Cruiser mainly address the front-end.  This is because the factory stance has the rig on a significant rack with the rear higher than the front.  However when lifting the front end, you should consider upgrading the rear suspension components (springs and shocks) to a quality that matches your front-end choice.

Third, springs provide lift and shocks provide dampening.  If you upgrade the shock you will feel a difference in ride but without changing the geometry of the coil (spacers or longer coils), the height remains the same.

Lift kits can be broken down into a couple of groups. There are a lots of choices and the number of inches of various lifts may vary, the basic groups of lifts available for the FJ Cruiser are:

  • spacer lift
  • 3″ suspension lift
  • 6″ lift (anything from 4″ – 6″ will fall into this group)
  • long travel
  • solid axle swap

spacer liftA spacer lift, sometimes referred to as a leveling kit, is the least expensive lift available with height achieved by placing a spacer between the top of the strut mount and the coil-over spring.  The spacer effectively compresses the spring which pushes the rig up as the spring tries to reach equilibrium.  A spacer lift does not increase travel and is now stretching your factory shocks to their limit.  This method of lifting your rig will level it out and allow you to put on larger tires (although depending on tire choice you may still need a body mount chop to avoid rubbing).  A lift that uses spacers to raise the rig is best suited for those who do not plan on going off road and simply want the look of a more rugged stance and bigger tires.  If you add a heavy bumper or winch to a spacer lift your springs will give back all the lift under the additional weight.

sway-a-way suspension lift coil-overs shocks and springsThe second 4×4 lift category, a 3″ suspension lifts use longer shocks, stiffer springs and coil-overs to provide the lift.  A 3″ lift will allow  for 33″ tires (yeah you still need the body mount chop), although some folks have stuffed 35″ tires into the FJ Cruiser’s wheel well accepting the rub that comes with them in this setup.  Unlike a spacer lift which simply compress the springs, suspension lifts gives you additional travel along with lift because of the longer components. Adding aftermarket front upper control arms will extend that travel even further.  That additional travel equates to a smoother ride in most cases along with improved handling.

3″ suspension lifts can be broken down further into kits that are adjustable and those that are not.  With a non-adjustable suspension lift you select the stiffness of spring you want (or in some cases spacers to compress the springs) based on the weight of your front end. If you are running a heavy bumper and winch select a stiffer rated spring, if not choose a medium or light coil-over spring. Spring ratings can be heavy up front with medium in the rear allowing for some customization. If you change your front-end’s weight down the road, you have to change out your springs to maintain the same ride.

On an adjustable suspension lift kit, in addition to spring rating choices, the coil-over comes with a built in collar that will increase or decrease the pre-load tension on the coil-over spring, compensating for any additional weight.  A few turns of the collar allows you to dial-in the ride most suited to your liking.  Each side of the front-end can be tuned individually to compensate for the extra weight of the driver or dual batter stack.

Because a 3″ lift increases travel and in most cases upgrades the quality of shock, as well as providing lift, it is well suited to individuals looking to wheel their off-road vehicle through many different terrains including 4×4 trails, sand dunes and two track dirt roads as well as miles of washboard gravel or dirt.

As you would expect their is a difference in price between the adjustable and non-adjustable suspension lift options.  Non-adjustable suspension lifts will cost up to $700 for a quality setup.  Adjustable suspension lifts kits can cost upwards of $2,600 depending on manufacturer…  The religious debate on the best manufacturer of coil-overs and shocks makes the holy war crusades look like a minor disagreement on the play ground.

rough country fj cruiser body liftThe next type of lift, a 6″ lift, will put you high off the ground.   Part suspension lift part body lift, a 6″ lift involves adding spacers that separate the body from the frame along with a number of suspension components including  longer rear upper and lower control arms (or relocation mounts for stock trailing arms)  longer shocks, springs, coil-overs, and steering knuckles.  A 6″ lift allows you to easily slide in larger 35″ tires (most tires over 275x70x17 will likely require a body mount chop).  The center of gravity is now six inches higher (think hard now before putting any weight up in the roof rack…  like a tent, gas cans, spare tire…).  The suspension travel gain and increased ground clearance of a 6″ lift is only about 3″ although 35″ tires will add to the ground clearance.  This lift is not for the budget conscious with parts running up to $3,700 depending on how complete the kit is and the quality of the suspension components.  Those who plan to drive slow on the trails and need larger tires to get over rocks and can stay away form the off chamber stuff will find the height of a body lift to their liking.  If you are seeking the big rugged 4×4 look you will also find the 6″ lift appealing.

total chaos long travel kit partsWhen you start talking about long-travel lift kits, you move into the more specialized lifts. With a long travel lift you replace almost all of the stock IFS components including upper and lower control arms, axles, and in some cases new shock mounts to allow for dual shocks up front.   The long travel kit pushes out the wheels extending the distance between the shock tower and lower arm mount.  2″ and 3.5″ kits are available from Total Choas for the Toyota’s FJ Cruiser.  The increased distance between the shock tower and lower control arm shock mount is now filled with a longer coil-over increasing the total travel available to soak up the bumps, ruts and pot holes in the trails.  Up to 13″ of travel can be achieved when you push each wheels out 3.5″.  The coil-over components of a long travel kit operates the same as an adjustable suspension lift but with more coil-over spring to work with.

The long travel kits are designed with desert racing in mind.  In this style of wheeling, height is not as important as keeping the wheels in contact with the ground to maintain forward momentum and steering control.  With a long travel kit the droop, a measure of how far the wheel can fall down from its resting stance, is just as important as the lift that is achieved.  More lift means less droop and vice verses.  But with those long coil-overs there is a lot to work with.  On a 4×4 tail the longer travel will bring addition flex allowing the rig to remain stable while traversing all sorts of contours.  As you would expect the price for replacing your entire stock IFS  is steep.  Depending on the long travel kit and the coil-overs, secondary front shocks and rear shocks you choose expect to pay between $4,000 and $7,000.  And just in case you were wondering, no you can not use the coil-overs from a 3″ suspension lift, they are just too short.

front solid axleA solid axle is considered the holly grail of hard core off-road rock crawlers.  Tons of flex, high lift, locking front differential and armor plated toughness, a solid axle swap turns the FJ Cruiser into a point and shot rig.  Lift height and tire size is only limited by the shocks length you can throw down with and the amount of cutting on the wheel wells your willing to do. Of course what you gain in trail worthiness you loose in daily driving on-road manners.  The rigs that under go what today is mostly a one-off custom front end build, tend to be purpose built rock crawls.  Building a solid axle that can incorporate all the front end electronics including ABS and other sensors will set you back about $10,000.  But don’t worry, the kids dreams of college where never that realistic anyway with their grades.  Just let them know you spending their inheritance while you’re still young enough to enjoy it.

voodoo blue toyota fj cruiser 4x4 trail rocksWhat is the right lift for your FJ Cruiser, I don’t know.  How do you plan to wheel your rig?  How much are you looking to spend?  Have you considered the additional cost of tires to fill all that space?  What are you looking to gain by raising your FJ Cruiser, good looks, bigger tires, smoother ride, unlimited flex?  Of course if you were thinking of in stuffing 35″ tires so you could go rock crawling and have a $2oo budget; learn to live with disappointment.  If however your dream is to run logging roads and some 4×4 trails while still maintaining the rig as a daily driver on 33″ tires using a 3″ suspension lift and spending about $800, plus tires; you will most like see huge value from your investment, along with a little compromise on adjustablity. In other words if you are comfortable with the what you want to do and set aside the appropriate budget, you’ll get miles of smiles (sorry it just came out) from your lift, out on the trail or anywhere else you want to wheel you rig…  Even the Denny’s parking lot.

And now thanks to Metal Tech 4×4 there is an option specifically designed to improve FJ Cruiser rear travel for a long travel option with more travel and flex for the rear end of the Toyota FJ Cruiser.

fj cruiser baja racer

Metal Tech 4×4 Off Road Tube Bumper

voodoo blue toyota fj cruiser metal tech front bumperSo why did we say good bye to our tried and true off-road adventure ARB Bumper?  How else could we try out and review Metal Tech 4×4’s front tube bumper?  If you haven’t heard about Metal Tech 4×4 and their products for Toyota Land Cruisers than you probably don’t spend a lot of time on the FJ Cruiser forums or don’t wheel a Toyota Land Cruiser.  Metal Tech 4×4 started out building cages and other trail protection for the Toyota Land Cruisers (think old school FJ40, 80 series or FJ60).  Now Metal Tech 4×4 has taken that experience and applied it to Toyota’s newest member of the cruiser line building sliders, front and rear bumpers as well as cool tube doors Toyota’s FJ Cruiser.

metal tech front tube bumperMetal Tech’s off-road accessories are engineered from the ground up for protection and their front tube bumper is an ultra high performance, lightweight package. The tube bumper is only 19 pounds heaver than the factory stock front bumper. Made from 1 ¾”, .120 wall tube steel, the bumper features four light mounting tabs and the ability to work with or without a winch.    The bumper mounts to the front FJ Cruiser frame using the factory bumper mounts for easy installation as well as ensuring a strong integration with the frame.

Installing our Soltek off-road lights to the bumper was a simple matter of running the wire harness through the tube from the frame to the single 1/2 hole we drilled at top of the bumper next to the top light mounts.

We chose to add the optional winch mount system which is designed to be installed independent of the bumper allowing for increased strength as well as easy installation.  The winch system is a twin beam design that bolts to the sides of your frame using the factory reinforced points on the frame. This winch mount system was designed for the abuse of real off-road situations.fj cruiser metal tech front tube bumper

The winch system bolts on and as advertised is the easiest winch installation of any bumper. Once the mount system is in place you simply bolt the winch on.  A simple one-person job.  With both the tube bumper and winch mount system installed, the two look integrated as if they are one unit but remain independent for better strength to weight ratio.

The first thing we noticed after installing the new bumper and winch mount, was that the front end now sits about a half inch higher than before (without the bulk weight of the ARB bumper).  The lighter front end has reduced dipping in hard fast turns and with an improved approach angle climbing steep obstacles just got a little easier.

The openness of the tube bumper definitely shows off the suspension and in our opinion really complements the front lines of the Toyota FJ Cruiser.  Lite weight, engineered protection and good looks, what more could we ask for.  Look for updates over the coming year as we take the rig and it’s new bumper out on various off-road adventures.